Stop Gates

Stop Gates

Inexpensive flow control product operated manually or with external crane or hoist.

Technical specifications

General

  • The hand-pull stop gates for this project shall be provided as specified and as shown in the Contract Documents.

Performance Requirements

  • Leakage for the hand-pull stop gates shall be restricted to 0.1 gpm/ft or less of the seal perimeter at the design seating head and the design unseating head.

Submittals

  • Submittals shall include, at a minimum, detailed custom drawings of the gate assembly with dimensional and mounting information and a listing of the materials of construction. General arrangement drawings and cut sheets are not considered acceptable drawings.
  • A copy of the ISO 9001:2015 certification.

Quality Assurance

  • The basis for the design of the stop gates is the Model RW4000-A as manufactured by RW Gate Company, Troy, NY.
  • All gates shall be shop inspected for proper operation prior to shipment.
  • Welds shall be performed by welders with ASME Section IX or AWS D1.2 certification.
  • The gate manufacturer shall be ISO 9001:2015 certified.

Materials of Construction

  • All aluminum referenced in this specification shall be alloy 6061-T6, ASTM B308/308M.
  • All stainless steel referenced in this specification shall be Type 304 or Type 304L, ASTM A240 or ASTM A276 unless otherwise indicated herein.
  • All non-welded stainless steel components, excluding anchor bolts and assembly bolts, shall be Type 304 stainless steel.
  • Anchor bolts and assembly bolts shall be Type 316 stainless steel.

Slide

  • The slide shall consist of an aluminum plate that is reinforced with stiffeners to withstand the specified head conditions. The slide shall engage the frame a minimum of 1-inch on each side.
  • The slide plate and stiffeners shall have a minimum material thickness of 1/4-inch.
  • The slide shall be reinforced with plates or channel shaped members to restrict deflection to 1/16-inch or less at the design head.
  • The stiffeners shall be welded to the slide.
  • Dual lifting handles shall be provided on slides with opening widths in excess of 24 inches.
  • Lifting handles shall be formed from round bar or shall be lifting slots in the top of the stop plate as shown on the Contract Drawings.

Frame

  • The frame shall be constructed of extruded aluminum and shall be reinforced to withstand the specified operating conditions.
  • Frames shall have a minimum material thickness of 3/8-inch.
  • Frames shall have a minimum weight of 4 lbs/ft.
  • The mounting style shall be of the configuration as shown in the Contract Drawings.

Seals

  • The seal system shall consist of UHMWPE side seals and an EPDM invert seal.
  • The UHMWPE seals shall be arranged to ensure that there is no metal-to-metal contact between the slide and frame.
  • Rubber side seals such as J-bulb seals, P-seals and D-seals are not acceptable in lieu of UHMWPE seals.
  • The invert seal shall use a compressible EPDM seal located on the bottom of the slide or in the invert of the frame.
  • The invert seal shall be of a flush bottom arrangement.
  • The invert seal shall be mechanically fastened with stainless steel bolts.
  • Invert seals attached solely by the use of adhesives are not acceptable.
  • All seals shall be secured with assembly bolts. All seals shall be field removable and field replaceable without the need to remove the gate frame from the wall.

Anchorage

  • Anchor bolts shall be 316 stainless steel, fully threaded and shall have a minimum diameter of 1/2-inch.
  • Anchor bolts shall be of the epoxy type.

Finish

  • All aluminum shall be mill finish.
  • Aluminum in contact with concrete shall be field coated with a heavy coat of bitumastic paint field applied by the Contractor.

Installation

  • Installation shall be performed in accordance with the gate manufacturer's installation instructions and the approved installation drawings.
  • Installation instructions and installation drawings shall be found in the O&M manual.
  • Non-shrink grout or a resilient gasket shall be applied, by the Contractor, between the gate frame and the wall to ensure that there is no leakage around the gate.